Fuel Pump Overheating So I've Moved It
Posted: Tue May 30, 2017 7:15 am
With the weather forecast for last Friday being for the hottest day of the year, I thought I'd take my Westfield Eleven to work (a 70-mile round trip) so that I could see how it behaved in hot conditions. The trip home was rather a disappointment. The air temperature was 28 degrees and, after six miles, the car stuttered, then stammered and cut out. The fuel pump (Facet solid state cube type) was tapping away but was very hot and the bowl on the Filter King was empty. I had taken a cold bottle of Highland Spring out of the office fridge before leaving the office so I squirted a dose of this over the fuel pump. With that done and the front clam secured, off we went again. In the next 35 miles (I had to go a longer way home to dodge a lot of standing traffic and use some 12-car road rally lanes that were congestion free), I had to repeat this exercise six times (I bought another 1.5l bottle of chilled water from a garage) - so that definitely was the problem!
I had sited the pump as suggested in the build manual but the under-bonnet temperature was obviously getting very high, exacerbated by the pump being at the top of the engine bay and, I am assuming that this was allowing the fuel to froth so that it would not pump, despite the tank being over half full at this stage.
In the Demon Tweeks catalogue, it says that this type of fuel plump should be mounted close to the fuel tanks, so I took the decision to remount it low down in the pontoon just in front of the fuel tank. Doing this was straightforward (particularly after having fitted an elbow outlet on the pump that directed the hose towards the existing hole in the wing), the most involved operation being to extend the wiring. I have left a plug/socket on the top off-side chassis rail (the original fuel pump location) so that I can isolate the pump if fiddling with the car. With the pump now being outside the engine bay and being lower should appreciably reduce the temperature of its operating environment.
The pump fired up straight away after I filled the tank and turned the key and it was noticeable that it was shifting fuel much quicker than before (when it seemed to be priming for a few seconds before the tapping note deepened). I need to pick up a couple of grommets to seal the old pump mounting bolt holes and wait for another hot day to test it thoroughly. I'll report back when I have done this.
Simon
I had sited the pump as suggested in the build manual but the under-bonnet temperature was obviously getting very high, exacerbated by the pump being at the top of the engine bay and, I am assuming that this was allowing the fuel to froth so that it would not pump, despite the tank being over half full at this stage.
In the Demon Tweeks catalogue, it says that this type of fuel plump should be mounted close to the fuel tanks, so I took the decision to remount it low down in the pontoon just in front of the fuel tank. Doing this was straightforward (particularly after having fitted an elbow outlet on the pump that directed the hose towards the existing hole in the wing), the most involved operation being to extend the wiring. I have left a plug/socket on the top off-side chassis rail (the original fuel pump location) so that I can isolate the pump if fiddling with the car. With the pump now being outside the engine bay and being lower should appreciably reduce the temperature of its operating environment.
The pump fired up straight away after I filled the tank and turned the key and it was noticeable that it was shifting fuel much quicker than before (when it seemed to be priming for a few seconds before the tapping note deepened). I need to pick up a couple of grommets to seal the old pump mounting bolt holes and wait for another hot day to test it thoroughly. I'll report back when I have done this.
Simon